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After a while
they look like this. |
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Not very impressive, and a lousy
weak link in the drivetrain. |
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You can see the galling where
the cap has begun to spin, after the strap has stretched and deformed. |
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That's what a used one looks
like next to a new one - no wonder they don't hold the U-joint bearing caps
well after some use. |
Worse
yet: |
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Even new ones do
a lousy job of retaining the caps. They contact the cap in only 2
places, the "high spots". Look at all the open space between
the strap and the cap, indicated by the yellow arrows. |
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When you remove a strap that's
not been beaten, it's easy to see the wear marks where it clamps the cap.
That's a pretty lousy design in my opinion, and doesn't do a good job of
evenly clamping and retaining the cap. Not only that - but the lack
of contact area only exacerbates the problem of loosening straps and poor
cap retention. The result is, to compensate for the poor design, people
over-torque the retention bolts to try and keep the cap in place. |
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This in turn unevenly loads
and distorts the bearing caps - leading to accelerated wear of the needle
bearings and premature U-joint failure.
Great - just what you want
at the business end of your drivetrain!
Here you can see the wear marks
on the U-joint cap itself. |
The
Pain in the A$$: |
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And if that weren't
enough - to add insult to injury - the proper straps are a pain to find.
No parts store I have ever
tried, from NAPA to Car Quest ever has them.
That leaves only the GM dealership,
where the strap (GM p/n: 3920486) will set you back $3 EACH! and the bolts
(GM p/n: 458300 or 14018700) another $2 EACH. |
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As for all the local and
big chain parts stores. They will all gladly sell you a "strap
kit" for a "1-ton GM rear axle" or "GM 10.5"
rear end" or a "14-Bolt full floater" or a "1980 Chevy
K30 1 ton 4x4 " or whatever else you have to say to them to get one
- but, in my experience (NAPA, Car Quest, Canadian Tire, and a couple
of local independents) they are all WRONG, and won't fit at all.
The top strap is the one the
parts stores will sell you, the bottom the GM part. |
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You can clearly tell from the
pics that the width, height and profile are all different. |
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No way that strap is even going
to clamp the cap as well as the piss-poor factory design - talk about from
bad to worse! |
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In fact - in most cases it's
impossible to get the thing to even fit, as the bolt hole spacing isn't
even right.
Explaining this to the counter
jockeys draws only the inevitable blank stares.
I for one, am WAY to old for
this aggravation - and get more than a little grumpy when something this
stupid keeps me from a run! |
The
Solution: |
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Enter the High
Angle Driveline 14-Bolt 1410 yoke kit.
The kit solves all the problems
at once, and is a nice strength and angle-capable upgrade to boot.
The kit includes a new, custom,
1410 pinion yoke for the 14-Bolt, a new (optional) driveshaft slip yoke
- with brand new Spicer life series 1410 U-joint installed, and of course
the U-bolt kit to replace those godawful straps! |
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It ships in the usual bullet-proof
container - complete with 3/4" thick wooden end caps held in place
with drywall screws! |
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Here is the pinion yoke. |
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It starts life as a Spicer part
number, but is then machined by High Angle for this application. |
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Back side view. |
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The new driveshaft slip-yoke
that comes optional with the kit if you need it. This allows the use
of a true 1410 series U-joint, while letting you keep your original driveshaft.
It comes complete with dust boot, grease nipple, and a 1410 series Spicer
Life, solid, non-greasable, sealed, U-joint installed. |
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Here's a shot just to give
some perspective - this stuff is HUGE!
1350 is for wimps !! :-) |
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Here are the parts loosely assembled
on the bench. You can already see how far superior the U-bolt cap
retention is to the strap style - even without the size, strength, and angle
capability upgrade of the 1410 joint and yokes... |
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... look closely at how evenly
the U-bolts clamp the U-joint bearing cap; and compare this to the picture
of the strap clamping above!! |
The
Comparison: |
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The old slip yoke
next to the new. |
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1350 U-joint (right) vs. 1410. |
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The old pinion yoke and the
new. |
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1350 series 14-Bolt pinion yoke
(stock) on the left, High Angle Driveline 1410 series U-bolt pinion yoke
on the right. |
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How the old 1350 yoke and strap
combination retains the U-joint caps. The straps are new in this pic,
note the gaps at the yellow arrows. |
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The High Angle kit installed
with U-bolts retaining the caps. Check the even clamping around the
bearing cap (yellow arrows). |
The
Install: |
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Remove the 4 bolts
securing the old straps. |
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Make a mark on the driveshaft
(red arrow on extreme left of pic) so that the new slip yoke can be installed
in phase. If your old yoke doesn't have an alignment mark like mine
did, make your mark line up with the centre of the cap bore. |
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In order to ease removal
of the slip yoke (to avoid a hydraulic grease lock) I unscrewed the dust
cap from the slip yoke and removed the grease fitting.
Then tap the yoke off the shaft
splines and remove the old dust cap. |
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Install the new dust cap first,
then ... |
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...align the new slip yoke
with the mark you made on the shaft and slip it on over the splines.
Because of the anti-wear coating on the splines it takes a bit of fiddling
to get it to go on.
Once the yoke is on, screw
the dust cap onto the threads. |
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Next move to the axle and
remove the pinion yoke. The pinion yoke nut is 1.5" so you
need a big socket and either a 3/4" breaker bar or a healthy impact
gun to get it off.
Once the nut and washer are
off, you still need to get the yoke off. I started it with a cheap 2-leg
puller until it ran out of authority... |
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...and then I "persuaded"
it the rest of the way off with the ol' hammer! |
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Line the new yoke up with
the pinion splines the same way the old one was, so that the driveshaft
will easily fit back into it, and tap it on.
I used the 1.5" socket
to tap it on straight.
I then liberally coated the
pinion threads and the old nut with Loctite thread locker, reinstalled
the old washer and nut, and did them up with a 3/4" drive ratchet
as tight as I could by hand with my hand about 8" down the handle. |
I should note that this is NOT the
proper way to replace a pinion yoke, because the 14-Bolt uses a crush sleeve
to set preload. The strictly proper way to do the job of replacing the
yoke would be to measure and re-check pinion bearing preload (instructions
are contained in the 14-Bolt .pdf manual in the 14-Bolt bible article in the
tech section) or even install a new crush sleeve, and then use a new nut and
washer. I would certainly recommend this approach for any street driven
truck. The job isn't too bad either since you can remove the pinion section
from the 14-Bolt housing if you're going to go as far as installing a new crush
sleeve.
That said, I was in a hurry, and
the Wolf is only ever trail driven. |
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Once the pinion
yoke is tightened in place, install the new U-bolts and lock washers then
tighten the nuts evenly.
Check to sure everything is
aligned, properly seated, and evenly clamped. |
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The final step is to grease
the slip-joint in the driveshaft. Because the slip joint purge hole
is welded up to prevent the ingress of water and muck, don't just pump
till you can't pump anymore - you will fill the whole cavity and likely
cause the slip-joint assembly to hydro lock.
Just a few pumps will do. |
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And you're done!
The U-bolt replacement kit
is Spicer part number: 3-94-18x |
The Result:
For
your trouble you get:
- No more stupid little straps
(Hooray!)
- Bigger, stronger yokes
- Massive 1410 series U-joint
- stronger and greater angle capacity
- Stronger, more even U-joint
cap retention
- Easy to replace (even when
damaged), commonly available U-bolts
And best of all... NO
MORE 14-Bolt Weak Link !!
Important Note:
The 14-Bolt 1410 Yoke is not a "universal" kit. Since I was already running a High Angle Driveline 1350 CV shaft, the conversion was simple and straightforward. However, if you have a different driveshaft, there are a few things to consider. In order to match the slip-yoke to your existing driveshaft you will need to know the major diameter (outside diameter), length, and the spline count of the splined section on your existing driveshaft. Have this information handy when you call High Angle. Note that in the case of some light-duty 1/2-ton rated driveshafts, it is not possible to match the massive 1410 slip-yoke to the existing splined section. In this case, the best option is probably to replace the entire shaft. I've added this note just to make you aware of the possibilities and so that you can have the necessary information at hand when you call Jess at High Angle Driveline. |